PROP WEAPONS

BT's Staff from .//hack:SIGN

BT costume construction notes and picture gallery.
Miroku's Staff from InuYasha

Staffhead detaches for easier shipping/storage/transportation.
Miroku's Paper Talismans from InuYasha

Calligraphy on shoji gami rice paper
Fuuma Shuriken from Naruto

Shuriken's blades are movable and can be folded shut.
Ifurita's Power Key Staff from El Hazard

Made to be dismantled for easier shipping/storage/transportation.
Calintz's Sword from Magna Carta

Made from wood, foamcore and styrene plastic.
Yuna's Thief Blades from Final Fantasy X

Here's a shot of these blades closeup.
And a view from the top.
Rikku's Thief Blades from Final Fantasy X
Sun's Chakram from Dynasty Warriors 4

Construction notes can be found here.
Sword of Dios from Utena

Detail of handle.     Detail of Rose.
Tasuki's Iron Fan from Fushigi Yuugi
Vincent Valentine's Claw from FFVII

I've posted a tutorial on the making of this claw on my Armormaking Projects Page.
Yuffie's Ninja Star from FFVII

Yuffie costume construction notes and picture gallery.
Yuna's Nirvana Staff from FFX
Orbo Gun from Witch Hunter Robin

View of the top of the gun.
View of the front.

Ed's Automail from Full Metal Alchemist

You can find construction notes about this item here.

Special thanks to janchan.com for posting a decent pattern and construction notes for this item.
Gut's Sword from Berserk

Here's another view.
And another. And one more.
Axel's Fire Wheels from Kingdom Hearts
Ivy's Alraune Sword from Soul Calibur
Link's Master Sword from Legend of Zelda
Priest's Hammer from Ragnarok Online
Rikku's Black Mage Staff from FFX-2
Zhen Ji's Flute from Dynasty Warriors 4

Here's a picture of the headdress and flute being worn/used.
Squall's Gunblade from FFVIII
Velvet Nightmare from FFVII: Advent Children
Renji's Zabimaru from Bleach
Hitsugaya's Hyo-rinmaru from Bleach

A view of it being worn with scabbard
A back view of it being worn with scabbard